Freeform Tube Bender, 3D Freeform Tube Bending | BIT
Freeform Tube Bender, 3D Freeform Tube Bending | BITSkip to contentHomeWhat IsTypesParametersAppsPrincipleProsAboutNavigation Menu Navigation MenuHomeWhat IsTypesParametersAppsPrincipleProsAboutThree-axis and Six-axis 3D Freeform Bending SystemsFreeform Tube Bender3D freeform tube bender with high forming accuracy and quality. Accurate, die-less continuous bending forming of tubes, profiles, and wires, particularly suitable for complex spatially shaped bent components or components with continuously varying bending radii.WHAT IS FREEFORM TUBE BENDER?Die-less forming, fast forming speed, high forming precision, and wide material adaptability.The 3D freeform bending technology is an emerging flexible, precise, and efficient method for bending pipes or tubes, profiles, and wires.3D Freeform Tube Bender can achieve rapid and precise 3D forming of complex bent components for tubes and profiles. Compared to traditional bending methods, the freeform tube bender primarily achieves flexible and precise forming of hollow components by controlling the movement trajectory of the bending die in three-dimensional space, significantly improving the geometric accuracy and complexity of the components.FREEFORM TUBES AND PROFILE BENDING OPEN UP POSSIBILITIES NEVER BEFORE POSSIBLETYPES OF FREEFORM TUBE BENDERPBF 3D Freeform Tube Bender includes 3-axis, and 6-axis freeform bending systems, enabling flexible bending forming manufacturing of three-dimensional complex hollow components with various material systems and geometric features.3-Axis Freeform Tube BenderX, Y, and Z axes: The X and Y axes are used for freeform bending, while the Z axis functions as the feed axis for the profiles. 6-Axis Freeform Tube BenderX, Y, and Z axes: The X and Y axes are used for freeform bending, while the Z axis functions as the feed axis for the profiles. A, B, and C axes: Twist bending deformation for 3D freeform bending square, rectangular, and other non-circular irregular profiles (such as aluminum extrusions).Standard Machine Model: Maximum processing tube blank length is 3000mm, customizable up to a maximum length of 6000mm, with increments of 1000mm for customization.TECHNICAL PARAMETERS OF 3-AXISModel Description: PBF-T60, "T" denotes the three-axis freeform bending system, and "60" indicates the maximum processing tube diameter of 60mm (outer diameter of the tube).Technical ParametersPBF-T30PBF-T60PBF-T90Max Processing Tube Diameter8-32mm30-60mm60-90mmMax Bending Radius∞∞∞Min Bending Radius3D3D3DBending Angle0-360°0-360°0-360°Positioning Accuracy/Feed Axis≤0.05mm≤0.05mm≤0.05mmPositioning Accuracy/Bending Axis≤0.02mm≤0.02mm≤0.02mmMax Speed250mm/s250mm/s250mm/s3-axis Freeform Tube Bender3-axis Freeform BendingTECHNICAL PARAMETERS 6-AXISModel Description: PBF-S60, "S" denotes the six-axis freeform bending system, and "60" indicates the maximum processing tube diameter of 60mm (outer diameter of the tube).Technical ParametersPBF-S60PBF-S90Max Processing Tube Diameter30-60mm60-90mmMax Bending Radius∞∞Min Bending Radius3.5D3.5DBending Angle0-360°0-360°Positioning Accuracy of the Feed Axis≤0.05mm≤0.05mmPositioning Accuracy of the Bending Axis≤0.02mm≤0.02mmMaximum Speed330mm/s330mm/s6-axis Freeform Tube Bender6-axis Freeform BendingUSES OF FREEFORM TUBE BENDERThe hollow bent components bent by the freeform tube bender are important components in various industrial fields.Aerospace: Various shapes of piping systems; Nuclear power: Pipeline loops, steam generators, heat exchangers, condensate water supply pipelines; Medical: Medical devices assisting human movement; Building materials and decoration: Complex-shaped bent productsAutomotive: Employed in manufacturing exhaust systems, roll cages, chassis components, and other bent tubing for vehicles.Manufacturing: Employed in various manufacturing processes requiring complex tube bending, such as furniture production, machinery fabrication, and industrial equipment manufacturing.FurnitureNuclear PowerAerospaceAutomotiveAviationPRINCIPLE OF FREEFORM TUBE BENDERSix-axis Free Tube Bender Finite Element ModelSix-axis freeform bending forming technology, as a high-degree-of-freedom manufacturing technique in the field of integral forming of complex bent components, can achieve precise overall forming of bent pipe components with complex axes and profile components with twisted cross-section characteristics.Principle of 6-Axis Freeform Tube BenderThe six-axis freeform bending forming system consists of four main components: the active bending die, the guiding mechanism, the clamping mechanism, and the feeding mechanism.Profiles are continuously pushed through the feeding mechanism, passing through the guiding mechanism and the bending die. As the profile passes through the bending die, it undergoes specific angular deviation and twisting movements in space. The distance in the vertical direction between the center point of the bending die and the center point at the exit of...
Freeform Tube Bender, 3D Freeform Tube Bending | BITSkip to contentHomeWhat IsTypesParametersAppsPrincipleProsAboutNavigation Menu Navigation MenuHomeWhat IsTypesParametersAppsPrincipleProsAboutThree-axis and Six-axis 3D Freeform Bending SystemsFreeform Tube Bender3D freeform tube bender with high forming accuracy and quality. Accurate, die-less continuous bending forming of tubes, profiles, and wires, particularly suitable for complex spatially shaped bent components or components with continuously varying bending radii.WHAT IS FREEFORM TUBE BENDER?Die-less forming, fast forming speed, high forming precision, and wide material adaptability.The 3D freeform bending technology is an emerging flexible, precise, and efficient method for bending pipes or tubes, profiles, and wires.3D Freeform Tube Bender can achieve rapid and precise 3D forming of complex bent components for tubes and profiles. Compared to traditional bending methods, the freeform tube bender primarily achieves flexible and precise forming of hollow components by controlling the movement trajectory of the bending die in three-dimensional space, significantly improving the geometric accuracy and complexity of the components.FREEFORM TUBES AND PROFILE BENDING OPEN UP POSSIBILITIES NEVER BEFORE POSSIBLETYPES OF FREEFORM TUBE BENDERPBF 3D Freeform Tube Bender includes 3-axis, and 6-axis freeform bending systems, enabling flexible bending forming manufacturing of three-dimensional complex hollow components with various material systems and geometric features.3-Axis Freeform Tube BenderX, Y, and Z axes: The X and Y axes are used for freeform bending, while the Z axis functions as the feed axis for the profiles. 6-Axis Freeform Tube BenderX, Y, and Z axes: The X and Y axes are used for freeform bending, while the Z axis functions as the feed axis for the profiles. A, B, and C axes: Twist bending deformation for 3D freeform bending square, rectangular, and other non-circular irregular profiles (such as aluminum extrusions).Standard Machine Model: Maximum processing tube blank length is 3000mm, customizable up to a maximum length of 6000mm, with increments of 1000mm for customization.TECHNICAL PARAMETERS OF 3-AXISModel Description: PBF-T60, "T" denotes the three-axis freeform bending system, and "60" indicates the maximum processing tube diameter of 60mm (outer diameter of the tube).Technical ParametersPBF-T30PBF-T60PBF-T90Max Processing Tube Diameter8-32mm30-60mm60-90mmMax Bending Radius∞∞∞Min Bending Radius3D3D3DBending Angle0-360°0-360°0-360°Positioning Accuracy/Feed Axis≤0.05mm≤0.05mm≤0.05mmPositioning Accuracy/Bending Axis≤0.02mm≤0.02mm≤0.02mmMax Speed250mm/s250mm/s250mm/s3-axis Freeform Tube Bender3-axis Freeform BendingTECHNICAL PARAMETERS 6-AXISModel Description: PBF-S60, "S" denotes the six-axis freeform bending system, and "60" indicates the maximum processing tube diameter of 60mm (outer diameter of the tube).Technical ParametersPBF-S60PBF-S90Max Processing Tube Diameter30-60mm60-90mmMax Bending Radius∞∞Min Bending Radius3.5D3.5DBending Angle0-360°0-360°Positioning Accuracy of the Feed Axis≤0.05mm≤0.05mmPositioning Accuracy of the Bending Axis≤0.02mm≤0.02mmMaximum Speed330mm/s330mm/s6-axis Freeform Tube Bender6-axis Freeform BendingUSES OF FREEFORM TUBE BENDERThe hollow bent components bent by the freeform tube bender are important components in various industrial fields.Aerospace: Various shapes of piping systems; Nuclear power: Pipeline loops, steam generators, heat exchangers, condensate water supply pipelines; Medical: Medical devices assisting human movement; Building materials and decoration: Complex-shaped bent productsAutomotive: Employed in manufacturing exhaust systems, roll cages, chassis components, and other bent tubing for vehicles.Manufacturing: Employed in various manufacturing processes requiring complex tube bending, such as furniture production, machinery fabrication, and industrial equipment manufacturing.FurnitureNuclear PowerAerospaceAutomotiveAviationPRINCIPLE OF FREEFORM TUBE BENDERSix-axis Free Tube Bender Finite Element ModelSix-axis freeform bending forming technology, as a high-degree-of-freedom manufacturing technique in the field of integral forming of complex bent components, can achieve precise overall forming of bent pipe components with complex axes and profile components with twisted cross-section characteristics.Principle of 6-Axis Freeform Tube BenderThe six-axis freeform bending forming system consists of four main components: the active bending die, the guiding mechanism, the clamping mechanism, and the feeding mechanism.Profiles are continuously pushed through the feeding mechanism, passing through the guiding mechanism and the bending die. As the profile passes through the bending die, it undergoes specific angular deviation and twisting movements in space. The distance in the vertical direction between the center point of the bending die and the center point at the exit of...